SMT topics in focus
The Intelligent Factory stands for a holistic and integrative view of electronics manufacturing that includes in-depth data analysis and utilization as well as advanced software technologies such as artificial intelligence (AI), machine learning and natural language processing (NLP). It integrates all levels from the machine to the line and factory through to the enterprise. As a further development of the Integrated Smart Factory, the Intelligent Factory is the answer to all the challenges of today's SMT production and ensures the right balance between automation and workforce deployment – with a strict focus on ROI.
The concept of smart manufacturing is based on collecting, analyzing, and using data from multiple sources to automate and optimize processes. We have compiled detailed information here, as well as in our webinars, for areas of manufacturing where this concept can be particularly effective in improving efficiency and profitability.
Optimizing seamless, automated material flow is one of the core components of ASMPT's intelligent factory concept. Two software solutions work hand in hand to get the most out of existing production equipment through intelligent inventory, planning, and material requirements. Factory Material Manager keeps track of material inventory. WORKS Logistics generates optimized material requirements and setup orders from each production order, ensuring that the line is replenished as needed in real-time, and even supports fully automated product changeovers. WORKS Logistics knows what material is needed where, and Factory Material Manager knows where it is stored. As a powerful duo, both applications ensure your competitive advantage.
Want to learn more about the complex interaction between Factory Material Manager and WORKS Logistics? In our webinar, experienced practitioners will show you how software-based, automated material flow optimization can increase your profits and free up your staff.
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You can find further key topics here
In the Intelligent Factory, you can exploit the full potential of SMT lines through integrated and optimized production planning. To maintain efficient production operations and deliver on time, it is important to balance the priorities of orders, customer specifications, and resources with the practical requirements of your SMT lines. A two-stage system has proven to be particularly useful for this purpose: In the first step, the order data is imported from the ERP system or alternative systems, and the customer and production requirements are harmonized with rough planning. Production specifications and deadlines are optimally linked to ensure the best possible utilization of existing production equipment and minimize costs. Subsequent fine planning enables a flexible response to changes at short notice, for example, due to a lack of material or changes in customer requirements.
Our third webinar of the intelligent factory series will be all about intelligent planning. In an informative and comprehensive way, we will show you how you can unleash production potential with innovative software solutions and align the priorities of orders, customer specifications and resources with the actual requirements of the SMT lines.
In the Intelligent Factory, productivity and yield are significantly increased through holistic, intelligent process optimization. The early detection and elimination of faults saves costs, time and resources. In combination with SPI and AOI systems, all data generated along the SMT line is brought together via IPC-2591 CFX for continuous monitoring and optimization, vendor-independent. This means that even the demanding printing process can be optimized fully automatically. State-of-the-art analysis software examines the SMT process comprehensively and in depth with big data processing, localizes the root causes of problems and identifies optimization potential.
Our second webinar on the topic of intelligent factory was all about the intelligent use of data. In an informative and comprehensive way, we showed you how you can significantly increase the performance and yield of your SMT lines with innovative software solutions and the integrative analysis and use of the data generated in production.
In the Intelligent Factory, operators are deployed in cross-line expert pools. The specialists receive their work assignments via portable digital devices – prioritized according to their qualifications and with sufficient lead time. Technical and service teams are supported by an AI-based virtual assistant to whom they can simply ask questions via voice. And the ASMPT Academy's modern and target group-specific range of courses makes it easier to refresh knowledge and onboard new employees. In this way, the shortage of skilled employees can be intelligently compensated for and higher productivity in production can be achieved.
The first webinar in our intelligent factory webinar series was dedicated to effective workforce deployment. Very informative and comprehensive, we showed how intelligent software can help your operators and technicians maximize the productivity, yield and quality of your SMT lines.
We have compiled specialist articles, best practices and short video clips on intelligent manufacturing for you. Find out more in our eMagazine:
In short, how to make your factory more productive, more resilient, and more future-proof in the face of increasing cost pressures, persistent skills shortages, and existing supply bottlenecks.
Take a look at our interactive eMagazine
At the productronica, Mark Ogden spoke to Josef Ernst, CEO of ASMPT SMT Solutions, about intelligent manufacturing. Find out in the interview:
Conclusion: What still seems innovative today will soon be standard and decisive for competitive advantages.
The industry is changing: persistent skills shortages, cost pressures and scarce manufacturing space, dynamic markets, demanding industries, uncertain supply chains, and the continuing trend toward complexity and miniaturization. With our holistic and integrative Intelligent Factory approach, electronics manufacturers will become more productive, efficient, resilient and future-proof in challenging times.
As the industry’s technology leader, ASMPT offers a broad portfolio of best-in-class products. Our solutions stand out with their perfect interaction of hardware, software and service components – powerful, smart, and ready to raise your production to a new level.